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Pulverbeschichtungsraum

Manual, automatic and fast-color-change booth systems designed around your workpieces, color strategy, production rhythm and the way the booth connects with powder recovery and the rest of the coating line.

Workpiece-based booth design — opening size, spray access and working area are reviewed around the real parts.
Booth + recovery selected together — airflow, overspray collection, reuse strategy and cleaning requirements are treated as one system.
Manual or automatic configuration — the booth can be matched to batch production, conveyor lines or automation upgrades.
Color-change strategy matters — booth interior, recovery arrangement and cleaning access are reviewed according to your color schedule.
Integrated into the complete line — conveyor, guns, powder supply, curing and controls are coordinated with the booth rather than added later.
Booth Types

Powder Coating Booth Types & Recovery Options

Start with the production method and color-change requirement. KETU can configure manual booths, automatic booths and faster-cleaning booth systems, then match the recovery architecture to the same production strategy.

Manueller Pulverbeschichtungsraum

Manuelle Pulverbeschichtungsbox

Für flexible Produktion und häufige Modellwechsel, mit ein oder zwei Bedienern.

  • • Ideal für Möbel, Schränke und Werkstätten
  • • Einfacher Zugang von vorne oder beidseitig
  • • Einfache Steuerung und helle LED-Beleuchtung
Batch oven + manual handling
Automatischer Pulverbeschichtungsraum

Automatische Pulverbeschichtungs-Kabine

Für kontinuierliche Förderlinien mit automatischen Pistolen und optionaler manueller Nachbesserung.

  • • Integrated with gun control and reciprocators
  • • Stabile Luftströmung entlang des Förderbands
  • • Zugangstüren für manuelle Nacharbeit
Automatic line with curing oven
Schneller Farbwechsel-Pulverbeschichtungsraum

Schneller Farbwechsel-Kabine

Entwickelt für viele Farben pro Tag, minimiert Reinigung und Stillstandszeiten.

  • • Glatte Innenflächen und abgerundete Ecken
  • • Leicht zu reinigende Rückgewinnung und Kanäle
  • • Kurze Farbwechselzeit zwischen den Läufen
Multi-color production
Pulverrückgewinnungssystem

Booth + Recovery Package

Booth airflow and powder recovery are reviewed together so overspray handling, reuse and cleaning fit the same production strategy.

  • • Cartridge-based or cyclone-based recovery reviewed by color strategy
  • • Overspray reuse and cleaning requirements considered together
  • • Recovery sized around booth airflow and operating conditions
Booth + recovery should be one decision
Booth Basics

Was ist eine Pulverlackierkabine & warum sie wichtig ist

A powder coating booth is the core workspace where powder is sprayed onto your metal parts. It influences spray conditions, powder containment, operator access and how the powder-application area connects with recovery.

A well-designed booth should control powder escape, provide stable airflow, give operators or automatic guns good access, and support practical cleaning and color-change procedures. At Ketu, we design the booth together with the complete line — not as a standalone box.

  • Saubere, kontrollierte Umgebung für eine stabile Pulverauftragung und Schichtaufbau.
  • Balanced airflow to reduce powder escape, turbulence and unstable spray conditions.
  • Recovery architecture coordinated with booth airflow and the intended powder-reuse strategy.
  • Gute Beleuchtung und Ergonomie, damit Bediener oder Roboter alle Oberflächen erreichen können.
Luftstromsimulation in einer Pulverbeschichtungskabine
Bedieneransicht im Pulverbeschichtungsraum
Beleuchtung und Sichtbarkeit im Raum
Selection by Need

Choose the Booth Around the Production Problem You Need to Solve

The right booth is not selected only by price or dimensions. Start with the production task, then match booth construction, recovery and automation to that task.

Flexible / Job Shop

Many part types and smaller batches

Review manual access, booth opening size, cleaning convenience and whether a simpler cartridge recovery arrangement is more practical for the product mix.

Continuous Production

Higher output with conveyor flow

Review automatic gun positions, reciprocators, booth airflow, touch-up access, conveyor openings and recovery capacity as one integrated package.

Frequent Color Change

Cleaning time is a production bottleneck

Focus on booth interior geometry, powder-contact surfaces, recovery architecture, powder supply and how quickly the system can be cleaned between colors.

Existing Line Upgrade

Replace or improve one part of an existing system

Check the existing conveyor, gun arrangement, duct interfaces, electrical controls, available space and curing-line rhythm before changing the booth alone.

Engineering Design

Engineered Around Airflow, Spray Access & Maintenance

Ketu powder coating booths are designed from an engineering perspective — balancing airflow, recovery interfaces, spray access, visibility and maintenance access.

Luftstrom-Design

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Beleuchtung & Sichtbarkeit

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Geräusch & Sicherheit

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Wartungszugang

Filter, Lüfter und Rohrleitungen können schnell erreicht und gewartet werden.

  • Modulare Paneelkonstruktion für einfacheren Versand und Installation vor Ort.
  • Glatte Innenseiten, um Pulveransammlungen und Reinigungszeit zu reduzieren.
  • Sichere Türen, Schutzvorrichtungen und Verriegelungen, die auf den Arbeitsablauf des Bedieners abgestimmt sind.
  • • Layout coordinated with ovens, conveyor, racks and pretreatment.
Pulverbeschichtungsraumstruktur und Paneele
Filter- und Lüfterzugang
LED-Beleuchtung im Pulverbeschichtungsraum
Technical Overview

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Hinweis: Genaue Werte werden basierend auf Ihrer Teilegröße, Farben und täglicher Produktion bestätigt.

Luftstrom & Abluft

Air velocity and exhaust volume are calculated based on booth size, gun quantity and target capture efficiency.

  • • Korrekte Gesichts-geschwindigkeit im Bedienerbereich
  • • Abluftvolumen passend zur Filterfläche
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Gehäuseabmessungen

Die Abmessungen werden durch Ihre maximale Teilegröße und Handhabungsmethode bestimmt.

  • • Manual booths for furniture and cabinets
  • • Tall booths for electrical cabinets
  • • Lange Gehäuse für Aluminiumprofile

Filter & Rückgewinnung

Filterfläche und Reinigungsmethode sind auf Ihren Pulvertyp und Produktionsvolumen abgestimmt.

  • • Kartuschenfilter für Mehrfarbenlinien
  • • Zyklon + Kartusche für Hochvolumen-Einzelfarben
  • • Direkt-zu-Box-Optionen für schnelle Pulverbewertung

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Manuell / Automatisch / Schneller Farbwechsel
Parameter Manuelle Kabine Automatische Kabine Schneller Farbwechsel
Typische Anwendung Möbel / Schränke / Auftragsfertigung Förderbandsysteme, hohes Volumen Mehrfarbenlinien
Linientyp Chargentrockner + Gestelle Automatische Linie + Ofen Manuell oder automatisch
Farbwechselhäufigkeit Niedrig bis mittel Mittel High, many colors per day
Reinigungssystem Kartuschenfilter Wirbelsturm + Filter / Kartusche Einfach zu reinigendes Filterdesign
Skizze der Raumabmessungen

Wir bestätigen immer die endgültigen Maße und Parameter entsprechend Ihrer echten Teile und Anordnung vor der Produktion.

Complete Line Integration

Integrated Into a Complete Powder Coating Line

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  • • Abstand und Fluss von der Vorbehandlung / Trocknung zur Box.
  • • Teileabstand, Aufhängemethode und Arbeitshöhe für Bediener.
  • • Transfer von der Box zum Aushärtungsofen, ohne die frische Pulverschicht zu berühren.
  • • Sicherheitsverriegelungen zwischen Box, Förderband und Ofen, falls erforderlich.
Layout-Unterstützung: We provide line layout drawings showing part flow direction, operator positions and connections between pretreatment, booth and oven.
Gesamtlayout der Pulverbeschichtungsanlage mit Raum
Vorbehandlung und Raumanschluss
Integration von Raum und Förderband
Zugang zum Raum und Ofeneingang
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See the Booth, Recovery and Powder-Application Equipment

Use the gallery to compare real booth views. The video positions can be replaced later with running-line, color-change or powder-recovery videos.

Anwendungen

Typische Ketu Pulverbeschichtungsbox-Anwendungen

We adjust booth size, airflow and recovery system according to your main product group and production strategy.

Möbel-Pulverbeschichtungsraum

Außen- & Innenmetallmöbel

Manuelle oder halbautomatische Boxen mit Fokus auf Mehrfarbenflexibilität und Oberflächenqualität.

  • • Schneller Farbwechsel bei Kleinserienaufträgen
  • • Gun access and booth working area reviewed for complex furniture geometry
  • • Booth cleanliness and visibility reviewed for appearance-sensitive products

Manual booth + batch oven, prepared for future conveyor upgrade.

Elektrikerschrank für Pulverbeschichtungsraum

Elektrische Schaltschränke & Schaltanlagen

Größere Boxen mit starker Absaugung und Zugang für hohe Schaltschränke und große Paneele.

  • • Hohe Öffnung für hohe Schaltschränke
  • • Starker Luftstrom für große Flächen
  • • Integrated with the pretreatment and curing route when corrosion performance is required

Conveyor line with automatic booth + manual touch-up zone.

Aluminiumprofil-Pulverbeschichtungsraum

Aluminiumprofile & Extrusionen

Lange Kabinen mit optimiertem Luftstrom und Pistolenpositionen zur Reduzierung statischer Abschirmprobleme.

  • • Gun positions and airflow reviewed for long-profile coating consistency
  • • Integriert mit automatischen Pistolen und Förderband
  • • Geeignet für architektonische und industrielle Profile

Automatic line with fast color change booth for selected colors.

Quality & Safety

Powder Control, Operator Access & Coating Stability

KETU reviews airflow, powder containment, operator access and maintenance points as part of the booth design. Final safety and environmental requirements should be confirmed against the standards that apply at the installation site.

Beschichtungsqualität

Airflow and spray access are reviewed to support stable application conditions and reduce powder escape around the working area.

Arbeitersicherheit

Operator access, guards, emergency functions and maintenance access should be coordinated with the actual booth configuration and local safety requirements.

Umweltbelastung

Powder containment, filter selection and maintenance planning can help keep the spray area cleaner and support site-specific environmental control requirements.

Saubere und sichere Pulverbeschichtungsraumumgebung
Bediener arbeitet im Raum
Staubkontrolle und Filter
Factory & Project Proof

See the Manufacturing and Project Evidence Behind the Booth

A booth page should also help buyers verify the supplier. Add real workshop, assembly, customer-visit and project images here as they become available.

KETU workshop
Powder coating workshop
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Booth manufacturing
Customer visit photo 01
Customer visit photo 02
Customer visit photo 03
Customer visit photo 04
Storage Rack Powder Coating Booth
Engineering Project

Storage Rack Powder Coating Booth

Rack uprights, beams and connectors create different part sizes and hanging conditions, so booth access and line rhythm need to be reviewed with output requirements.

Focus: hanging density · spray access · recovery · conveyor flow
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Electrical Cabinet Powder Coating Booth
Project Requirement

Electrical Cabinet Powder Coating Booth

Tall cabinets and large panels require enough booth opening, powder capture and access to recessed or edge areas.

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Engineering Direction

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Safe Large Cabinet Powder Coating Booth
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Design Process

How KETU Designs a Booth Around Your Real Production

We start from your real production — not from a generic catalogue size. Each Ketu booth is customized based on your parts, colors, daily output and workshop layout.

  1. 1
    Wichtige Daten sammeln Teilegröße, Fotos, Farben, Tagesleistung, Skizze des Layouts, lokale Strom- / Gas- und Umweltanforderungen.
  2. 2
    Standtyp und -größe vorschlagen Manuell vs. automatisch, Typ des Rückgewinnungssystems und Hauptabmessungen zur Überprüfung.
  3. 3
    Linienlayout & Bestätigung Wir stellen eine Layoutzeichnung bereit, die zeigt, wie die Kabine mit Vorbehandlung und Ofen verbunden ist.
  4. 4
    Produktion, Lieferung & Inbetriebnahme After technical confirmation, the project moves into manufacturing, delivery preparation and the agreed installation / commissioning support scope.
Ingenieurteam überprüft das Raumlayout
Kundenteil-Fotos
Zeichnung des Linienlayouts
Complete Powder Coating Booth Buyer Guide

How to Buy a Powder Coating Booth Without Missing the Recovery, Airflow or Integration Details

Use these six chapters to align the booth with your workpiece, production mode, color strategy, recovery system, automation level and existing or new coating line.

Chapter 01

Start with the real workpiece and booth opening

Booth size should follow the maximum workpiece, hanging orientation and the access required by operators or automatic guns — not a catalogue dimension.

Maximum L × W × H
Hanging or handling direction
Manual or automatic spray access
Required working clearance around the part
Buyer Tip: Send the largest part photo or drawing together with dimensions. It prevents an undersized booth opening.
Powder coating booth size selection
Chapter 02

Choose manual or automatic according to production rhythm

Manual booths suit flexible production and varied workpieces. Automatic booths make more sense when conveyor flow, gun automation and repeatable production are important. Many projects also use automatic guns plus a manual touch-up area.

Output target and shift pattern
Part variety and changeover frequency
Number of automatic guns / reciprocators
Manual touch-up requirement
Chapter 03

Review booth airflow and recovery as one system

The recovery system should not be chosen independently from the booth. Airflow, powder volume, reuse strategy, filter area, ducting and cleaning requirements all interact.

Color strategy and powder reuse
Powder volume and spray-gun quantity
Cartridge / cyclone-based recovery direction
Filter cleaning and maintenance access
Buyer Tip: Ask the supplier to explain why the proposed recovery system fits your color-change schedule.
Powder recovery system selection
Chapter 04

Color-change frequency changes the booth design

If you change colors frequently, cleaning access and powder-contact surfaces can become as important as spraying capacity. Confirm how often colors change and whether powders are recovered, reused or separated.

Colors per day / week
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Maintenance and operator access
Powder coating booth line integration
Chapter 06

Prepare the RFQ information before asking for a quotation

A useful quotation requires more than the words “powder coating booth”. Send enough project information for the supplier to make a real configuration decision.

Product photo or drawing
Maximum size and weight
Target output
Colors and change frequency
Manual / automatic preference
Workshop layout or existing line interfaces
Buyer Tip: If you do not have everything yet, start with photos, maximum size, output and color-change frequency.
FAQ

Powder Coating Booth Buyer FAQ

Häufig gestellte Fragen von Fabrikbesitzern und Ingenieurteams bei der Planung eines neuen Pulverbeschichtungsraums.

1. Welche Informationen benötigen Sie, um ein Angebot für einen Pulverbeschichtungsraum zu erstellen? →
We need your main product photos or drawings, maximum part size, weight, number of colors and daily color changes, target output per shift, workshop layout and local power / gas conditions.
2. Kann ein Raum viele verschiedene Produktgrößen bewältigen? →
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3. Wie gestalten Sie für einen schnellen Farbwechsel? →
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4. Welchen Typ von Rückgewinnungssystem empfehlen Sie? →
There is no single recovery system that fits every factory. We first confirm booth type, color-change frequency, reuse strategy, powder volume and cleaning expectations before recommending cartridge, cyclone-based or other recovery arrangements.
5. Kann Ihr Raum in meine bestehende Linie integriert werden? →
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Yes. For complete Pulverbeschichtungsanlages, our engineers can guide installation, start-up and operator training.
7. What changes the size of a powder coating booth? →
Maximum part dimensions, hanging direction, operator or gun access, conveyor path, booth openings and required working clearance all affect the final size.
8. What should I send for a first booth recommendation? →
Start with product photos or drawings, maximum size and weight, target output, color-change frequency, manual or automatic preference, and the available factory layout if you already have one.

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