Professionell Pulverbeschichtungsanlages for Metal Products
Transform your raw metal components into premium-finished goods with our complete, custom-engineered powder coating solutions. From small workshops to high-volume manufacturing.
Jahre Erfahrung in der Fertigung
Skilled Employees & Engineers
Annual Production Tons
Reine Rohstoffe
Vertraut von führenden Herstellern
Why Powder Coating Is the Best Choice for Metal Products
Discover the unmatched advantages that make powder coating the preferred choice for manufacturers worldwide
Superior Surface Quality
Achieve uniform, glossy or textured finishes with exceptional smoothness and color vibrancy that outperforms traditional spray painting.
Kosteneffizient
Minimize material waste with 95%+ powder recovery rates. Lower operating costs with reduced energy consumption compared to liquid spray systems.
Eco-Friendly Solution
Zero VOC emissions, 99.99% dust control, and full powder recyclability. Meet strict environmental standards and reduce your carbon footprint.
Exceptional Durability
Hard, durable coating resists chipping, scratching, corrosion, and fading for 10+ years. Ideal for demanding industrial and outdoor applications.
High Production Speed
Fast curing times (10-20 min at 170-200°C). Automated systems boost throughput and reduce labor requirements by 50%+ compared to manual painting.
Unlimited Color Options
1,000+ colors available. Fast color changes without cleaning delays. Match RAL, Pantone, or custom brand colors with precision.
Why Choose Ketu as Your Powder Coating Partner?
Vollständige interne Fertigung
We design, engineer, and manufacture every component. Full control over quality, functionality, and custom specifications.
Bewährte Erfolgsbilanz
20+ years of expertise. 100+ successful installations across 10+ industries. Trusted by manufacturers from Asia to North America.
Tailored Custom Solutions
No one-size-fits-all. We design lines matching your product specs, factory space, production targets, and budget.
Comprehensive Support
From commissioning and training to maintenance, spare parts, field service, and 24/7 technical support.
What's Inside a Complete Powder Coating Production Line
Understand each critical component and how they work together to transform raw metal into premium-finished products
1. Pretreatment System
Degreases, acid-washes, and protects metal surfaces. Immersion or spray-based options available.
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6. Pulversupply-Zentrum
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7. Control System
PLC-based automation synchronizes all components. Touchscreen interface for easy operation.
Optional Add-Ons & Accessories
Cooling Section
Gradual cooling stage before unloading prevents warping
Automatic Powder Recovery
Advanced cyclone system recovers up to 98% of unused powder
Quality Inspection Station
Integrated checking point for coating thickness and defects
Metal Products Industries We Serve
Our powder coating solutions are trusted across diverse industries. See how we help manufacturers transform metal into premium-finished products.
Metallmöbel
Tables, chairs, shelving, and cabinetry. Durable finishes that resist daily wear and maintain aesthetics for years.
View Solutions →
Elektrische Gehäuse
Control boxes, power distribution units, and industrial enclosures. Superior corrosion protection in harsh environments.
View Solutions →
Aluminiumprofile
Extrusions and architectural profiles. Vibrant colors and smooth finishes that enhance product appeal.
View Solutions →
Beschlagteile
Brackets, handles, hinges, and fasteners. Corrosion-resistant coatings ensure longevity and aesthetic appeal.
View Solutions →
Storage Racks & Shelving
Industrial racks, warehouse shelving, and storage systems. Durable coating withstands warehouse conditions.
View Solutions →
Blechbearbeitung
Cut, bent, and welded components. Smooth finishes that hide imperfections and enhance professional appearance.
View Solutions →
Haushaltsgeräte
Refrigerator frames, dishwasher panels, and appliance components. Food-safe and durable finishes.
View Solutions →
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Car frames, doors, and structural parts. High-durability coatings for high-traffic environments.
View Solutions →
Werbung & Beschilderung
Billboards, display frames, and advertising structures. Weather-resistant finishes maintain vibrant colors.
View Solutions →
Baumaterialien
Windows, doors, frames, and structural components. Superior UV and corrosion resistance for exterior use.
View Solutions →
Produkte für die Tierindustrie
Cages, enclosures, and pet furniture. Non-toxic coatings safe for animals. Easy-to-clean finishes.
View Solutions →
Contract Coating Services
Spray processing factories offering coating services. Full customization and capacity for high-volume orders.
View Solutions →Don't see your industry? We have solutions for 100+ metal product types.
Powder Coating Process Step by Step
From raw metal to finished coated product—see how our complete workflow delivers superior results
Preparation & Hanging
Metal parts cleaned and securely mounted on conveyor fixtures for processing
Process Time: 5–10 min
Vorbehandlung
Immersion or spray degreasing, acid wash, and phosphate coating for surface preparation
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Trocknen
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Electrostatic Spray
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Abkühlung
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Qualitätskontrolle
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Process Time: 5–10 min
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30–45 Min
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45–90 min
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Vorbehandlungssystem
Degreasing, phosphate coating, and surface preparation for optimal powder adhesion
Tank Count: 3–5 tanks (configurable)
Temperaturbereich: 50–70°C
Processing Time: 3–5 Min
Optionen: Immersion or spray type
Pulversprühkabine
High-efficiency spray chamber with electrostatic guns and powder recovery system
Spray Guns: 4–12 guns (configurable)
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Recovery Rate: 95%+ Pulverwiederverwendung
Optionen: Manual, semi-auto, fully automatic
Elektrischer Härteofen
Precise temperature control with energy-efficient electric heating and uniform hot-air circulation
Temperaturbereich: 150–200°C
Aushärtezeit: 10–20 Min
Effizienz: High insulation, reduced energy loss
Control: PLC-based automation
Fördersystem
Reliable chain or overhead rail transport with adjustable speed and synchronized part movement
Type: Chain or overhead rail
Speed Range: 2–10 m/min (adjustable)
Carrying Capacity: 20–50 kg per hook
Drive: Electric motor with VFD
Pulverzuführzentrum
Continuous powder delivery with fast color changes and automatic cleaning functionality
Tank Volume: 50–300 kg capacity
Delivery Rate: 2–10 kg/min
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Steuerungssystem
Advanced PLC automation with real-time monitoring, parameter adjustment, and data logging
Platform: Siemens/Schneider PLC
HMI Display: 10" color touchscreen
Functions: Speed, temp, spray sync, alarms
Connectivity: Ethernet, USB data export
Pulverrückgewinnungssystem
Efficient cyclone collectors with 95%+ separation rate for cost-effective powder reuse
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Maintenance: cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits
Our Manufacturing Facility
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15,000+
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200+
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8,000+
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Zertifizierungen
ISO 9001
Qualitätsmanagement
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- ✓ Assembly specialists
- ✓ Quality assurance experts
Testing & Commissioning
Complete line trial runs and performance validation before shipping to ensure flawless operation
- ✓ Full function testing
- ✓ Safety verification
- ✓ Performance documentation
See the Finish Quality We Deliver
Gallery of premium powder coated metal products showcasing color consistency, surface quality, and durability
Furniture Assembly
Gloss black finish
Control Cabinet
RAL 5005 signal blue
Aluminiumprofile
Silver metallic
Blechteile
Textured white
Hardware Accessories
Anodized bronze
Storage Shelving
Semi-gloss gray
Machinery Frame
Matt black
Geräteersatzteile
High-gloss white
Farbkonsistenz
Vibrant, uniform finish across all parts with no color variation or pinholes
Oberflächenqualität
Smooth, defect-free coating with excellent edge coverage and detail reproduction
Langlebigkeit
Long-lasting finish resistant to UV, corrosion, abrasion, and environmental stress
Texture Options
Choose from gloss, matte, satin, or textured finishes to match your brand aesthetic
Individuelle Farben
Full RAL, Pantone, and custom color matching for your specific brand requirements
Schnelle Bearbeitung
High-speed production without compromising quality—process completion in 30–180 minutes
Projects We've Delivered
From order to operations: See how we've successfully installed and commissioned complete powder coating lines worldwide. Our track record speaks for itself.
Large Furniture Factory - Thailand
Complete 8-meter coating line with high-speed conveyor system. Delivered and commissioned in 6 weeks. Now processing 500+ metal furniture parts daily.
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Appliance Manufacturer - Brazil
Semi-automatic line for appliance metal chassis. Custom-designed for tight factory space with vertical oven configuration.
Our Delivery & Implementation Process
Design & Planning
Factory audit, space measurement, requirement analysis
2-3 weeksFertigung
Fabrication, assembly, testing, quality check
6-10 weeksVersand & Installation
Packaging, logistics, on-site assembly, connection
2-3 weeksInbetriebnahme & Schulung
Testing, adjustment, staff training, handover
1-2 weeksAverage Total Timeline: 12-18 weeks from order to full operation. This timeline can be optimized based on your urgency and specific requirements.
Ready to see your project move forward? Let's start the conversation.
Was unsere Kunden sagen
Real feedback from manufacturers around the world who trust Ketu for their powder coating solutions.
"Wir haben KeTu beauftragt, unsere elektrostatische Pulverbeschichtung-Produktionslinie zu entwerfen und zu bauen. Ihre Expertise in Energieeinsparung und Verbrauchsreduzierung hat unsere Kosten erheblich gesenkt und unsere Produktionsanforderungen erfüllt. Mit umfangreicher Branchenerfahrung sind sie hervorragend darin, komplexe Probleme zu lösen und exzellenten Kundenservice zu bieten."
Herr Jacob
Unternehmensleiter, Deutschland
"KeTu is the manufacturer of our electrostatic powder coating production line. The quality and color of the products sprayed with their equipment are very good. When our products were inspected by our customers, the superb quality of the product coating was recognized, which kept us in their minds."
Herr Stephen
Unternehmensleiter, Deutschland
"They have rich knowledge in the field of coating, and can quickly understand my needs and tailor an electrostatic powder coating production line solution for us. They have a strong customer service team and are very efficient in responding to problems. When using the equipment of KeTu, I can always feel their efficiency and reliability."
Frau Diana
Unternehmensleiter, International
"Foshan Nanhai District Ketu Machinery Equipment Co., Ltd.'s professional knowledge and experience in the industry are truly excellent. Their team not only demonstrated superb technical capabilities, but also showed a high sense of responsibility and professionalism in cooperation."
Ryan
Procurement Director, Canada
"The quality and color of products sprayed with their equipment are exceptional. When our customers inspected our products, the superior coating quality was immediately recognized, keeping us at the forefront of their minds. This has directly impacted our repeat orders."
Alexander
Betriebsleiter, Deutschland
"Their expertise in energy saving and consumption reduction has significantly reduced our costs while meeting production requirements. With rich industry experience, they excel at solving complex problems and providing excellent customer service. Highly recommended!"
Mr. Patrick
Factory Manager, France
Why Customers Choose Ketu
200+
Clients Worldwide
20+
Jahre Erfahrung
98%
Kundenzufriedenheit
50+
Bediente Länder
Join hundreds of satisfied manufacturers worldwide.
Technische Spezifikationen auf einen Blick
Compare our standard line models and customize based on your production requirements.
| Spezifikation | Standard Line | Advanced Line | Premium Line |
|---|---|---|---|
| Processing Capacity | 300-500 Stück/Tag | 800-1,200 pcs/day | 1,500-2,500 pcs/day |
| Pretreatment Tanks | 4-5 tanks | 6-8 tanks | 8-10 tanks |
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| cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits | Elektrische Heizung | cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits | cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits |
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| Temperaturbereich | RT to 250°C | RT to 280°C | RT to 300°C |
| Conveyor Speed | 0.5-2 m/min | 0.3-3 m/min | 0.2-4 m/min |
| Pulver-Rückgewinnungsrate | 90-93% | 94-96% | 97%+ |
| Dust Emission Control | 99.5% filtration | 99.8% filtration | 99.99% filtration |
| Total Power Consumption | 30-45 kW | 50-70 kW | 80-120 kW |
| Total Floor Space Required | ~300 m² | ~400 m² | ~600 m² |
| Automatisierungsgrad | Semi-automatic | Highly automated | Fully automatic |
| Typischer Investitionsbereich | $150K-250K | $300K-500K | $600K-1M+ |
📋 Important Notes:
- • All specifications are based on standard metal part sizes. Custom adaptations available for oversized or specialty products.
- • Processing capacity varies based on part complexity, hanging method, and desired coating thickness.
- • Power consumption includes pretreatment, spray booth, oven, and auxiliary systems. Actual usage depends on operating conditions.
- • Investment costs vary based on degree of automation, additional features, shipping, and installation requirements.
- • All lines come with comprehensive commissioning, training, and 1-year warranty on equipment.
Standard Line
Ideal for small to medium production facilities getting started with powder coating.
- ✓ Semi-automatic operation
- ✓ 300-500 pcs/day capacity
- ✓ Compact footprint (~300 m²)
- ✓ Lower power requirements
Advanced Line
Best for manufacturers seeking balance between capacity, automation, and cost efficiency.
- ✓ Highly automated
- ✓ cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits
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Premium Line
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Benötigen Sie individuelle Spezifikationen?
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You review the design, test it with our simulation models, and suggest revisions. We refine until the solution perfectly matches your needs. Formal approval triggers manufacturing.
Custom Manufacturing & Delivery
We manufacture your specific line configuration, conduct in-house testing, package it carefully, and coordinate seamless delivery and on-site installation per your schedule.
Was wir anpassen können
Product Size & Shape
Line designed for your specific part dimensions, weight, and hanging method. Oversized components? We adapt.
Produktionskapazität
Tailor the line's throughput to your required pcs/hour or pcs/day without over-investing in unused capacity.
Factory Layout
Vertical oven? Compact L-shape? Modular sections? We adapt to your available space and workflow.
Coating Materials
Specialty powders, quick color changes, UV-resistant coatings—we configure for your specific materials.
Heizmethode
Electric, gas, or hybrid heating—we choose based on your utility costs, speed requirements, and availability.
Automatisierungsgrad
From semi-manual to fully automatic—scaled to your labor availability and future growth plans.
Customization in Action: Real Example
Challenge
Vietnamese appliance manufacturer had:
- • Limited factory space (200 m² available)
- • Large metal chassis (1.5 m wide) needing coating
- • Target: 400 units/day production
- • No gas supply available (only electricity)
- • Budget-conscious
✓ Ketu Solution
We designed:
- ✓ Vertical stack layout (3 m height) = only 180 m² footprint
- ✓ Extra-wide spray booth (4 m) for large parts
- ✓ High-speed conveyor (2.5 m/min) = 400 units/day
- ✓ Electric heating oven (efficient, no gas needed)
- ✓ Semi-automatic = lower labor costs
Result: Line installed, operating, ROI in 18 months ✓
Let's Design Your Perfect Coating Line
Share your product specs, factory layout, and production goals. We'll create a free custom design proposal showing exactly how to maximize your space and efficiency.
The Complete Guide to Powder Coating Metal Products
Everything you need to know before investing in a powder coating line. Learn from industry experts.
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cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits
- ✓ cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits
- ✓ cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits
- ✓ Hervorragende Haltbarkeit: cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits
- ✓ cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits
- ✓ cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits
cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits
Häufig gestellte Fragen
Get answers to the most common questions about Pulverbeschichtungsanlage and implementation.
cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits
cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits.
cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits
Werksführung
cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits
Standort
Foshan, Guangdong, China
Jahre Erfahrung
Qualitätskontrolle
Reaktionszeit
cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits
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