Complete Powder Coating Line Manufacturer

Lignes complètes de poudrage

À partir de Préadministration to Finished Product

KETU designs, manufactures and installs complete powder coating lines for factories worldwide.
From small manual lines to fully automatic high-volume systems, we deliver turnkey solutions
that include pretreatment, drying oven, coating booth, curing oven, conveyor and control system.


  • Pretreatment to curing in one system

  • Custom layout for your workshop

  • Installation & training support

  • Manual, semi-auto & automatic options

Ligne de peinture en poudre complète
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Manual coating line
Complete line overview

Solution clé en main

Design to commissioning

Delivered Worldwide

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Complete Powder Coating Process Flow

From raw metal to finished coated product, every stage is carefully designed to work together as one integrated system.

🔄

1. Loading & Hanging

Parts loaded onto hangers and moved to conveyor start point

🧪

2. Prétraitement

Degrease, rinse, phosphate conversion coating (3-11 stages)

🌡️

3. Drying Oven

Remove moisture at 80-120°C before powder coating

❄️

4. Cooling Zone

Parts cool to room temp before coating (prevents powder melt)

🎨

5. Cabine de peinture en poudre

Apply powder with manual or automatic guns + recovery system

6. Touch-Up (Optional)

Manual touch-up station for edges/corners if needed

🔥

7. Four de cuisson

Cross-link powder at 180-220°C for final hardness

8. Cooling & Unloading

Parts cool, quality inspection, unhang and pack

Complete powder coating process flow diagram

Three Configuration Levels for Different Budgets & Requirements

We offer three standard configurations. Every line is customized based on your parts, volume and workshop.

💰 Economy Line

Entry Level

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Configuration:

  • Préadaptation : 3-stage immersion tanks (degrease, rinse, phosphate)
  • Séchage : Simple air-blow drying or small electric oven
  • Coating: Manual booth with 1-2 gun positions, basic cyclone filter
  • Cuisson : Small batch oven (electric or gas), manual loading
  • Convoyeur : Manual overhead trolley or simple chain
  • Control: cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits

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Recommandé

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Configuration:

  • Préadaptation : cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits
  • Séchage : cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits
  • Coating: cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits
  • Cuisson : cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits
  • Convoyeur : cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits
  • Control: cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits

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Haute performance

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Configuration:

  • Préadaptation : 9-11 stage spray tunnel with zinc phosphate, automated chemical dosing & monitoring
  • Séchage : Multi-zone drying oven with precise temp & airflow control
  • Coating: Automatic booth with reciprocating guns, multi-color quick change, advanced recovery
  • Cuisson : Multi-zone oven with ±3°C uniformity, recipe management
  • Convoyeur : Power & free or floor conveyor with accumulation zones
  • Control: Full PLC automation, SCADA, data logging, recipe system

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  • ✓ High volume (500+ m²/day)
  • ✓ Export quality (C4-C5)
  • ✓ Automotive, appliance, outdoor equipment

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Investment & Return Analysis

A complete powder coating line is a significant investment. Here's how to evaluate ROI for your factory.

💰 Investment Factors

Coût de l'équipement

Pretreatment, ovens, booth, conveyor, control system

Installation & commissioning

Mechanical, electrical, piping, testing, training

Building preparation

Foundation, utilities (water, gas, electricity, compressed air)

Initial consumables

Chemicals, powder stock, hangers, filters

Shipping & customs

Container freight, import duties, logistics

📈 Return & Savings

Increased capacity

Accept more orders, grow revenue without hiring more operators

Higher quality = better prices

Meet OEM/export standards, charge premium for stable quality

Lower defect & rework

Reduce rejection rate from 20-30% to <5%

Powder cost savings

Recovery system saves 40-60% powder consumption

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Modern ovens use 30-40% less energy than old equipment

💡 Typical ROI Timeline

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Economy line with existing orders

18-24 mois

Standard line for medium factory

24-36 mois

Premium automatic line (high volume)

* ROI depends on your order volume, pricing, local labor and energy costs. Contact us for a customized analysis based on your factory situation.

From Inquiry to Production: Our Project Process

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1

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2

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3

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4

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5

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6

Installation

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7

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8

Formation et Transmission

Operator and maintenance training, documentation handover, after-sales support begins.

Typical project timeline: 3-4 months from contract signature to production start
(depends on project size, shipping and your site preparation).

Why Choose a Complete Powder Coating Line from KETU?

Buying all equipment from one supplier ensures compatibility, reduces finger-pointing and simplifies project management.

🔗

Integrated System Design

Pretreatment, ovens, booth and conveyor are designed together as one system, not separate machines bought from different suppliers.

🎯

Single-Point Responsibility

One supplier for entire line means clear responsibility. No finger-pointing between equipment manufacturers if problems occur.

⏱️

Faster Project Timeline

No delays coordinating between multiple suppliers. One engineering team handles entire project from design to commissioning.

💰

Better Price & Payment

Package deal price is typically 10-15% lower than buying separately. One payment schedule instead of managing multiple suppliers.

🛠️

Unified After-Sales Support

One contact for spare parts, technical support and future upgrades. We understand your entire system, not just one piece.

📐

Optimized Layout Design

We design layout based on your workshop dimensions, workflow and future expansion plans. Every meter of floor space is used efficiently.

Complete Powder Coating Line FAQ

Common questions when planning a complete powder coating line project.


1. Should I buy a complete line or individual equipment pieces?


+

Complete line from one supplier is almost always better: integrated design, single responsibility, faster project timeline,
better pricing and unified support. Only buy separately if you have very specific requirements that one supplier cannot meet,
or if you already own some compatible equipment.


2. How long does it take to deliver and install a complete powder coating line?


+

Typical timeline: 6-8 weeks manufacturing + 2-4 weeks shipping + 2-3 weeks installation & commissioning = 3-4 months total
from contract signature to production start. Large or complex projects may need 4-6 months.
Your site preparation should be completed before our installation team arrives.


3. What site preparation is required before installation?


+

You need: (1) Concrete foundation for ovens and heavy equipment; (2) Utility connections (water, gas/diesel, electricity, compressed air);
(3) Wastewater pit or treatment system; (4) Ventilation and exhaust ducting; (5) Crane or forklift for unloading containers.
We provide detailed requirements in proposal stage so you can prepare your site properly.


4. Do you provide operator training and documentation?


+

Yes. Our commissioning team trains your operators and maintenance staff during installation period.
We provide operation manuals, maintenance schedules, spare parts lists and electrical/mechanical drawings in English
(or other language if requested). Training covers daily operation, basic maintenance and troubleshooting.


5. Can the line be expanded or upgraded in the future?


+

Yes, if you plan for it upfront. Tell us your growth expectations during design stage, and we can reserve space,
add modular sections or design the control system for future expansion. Common upgrades include: adding more spray guns,
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Turnkey project support






By sending your inquiry you agree that KETU can contact you about powder coating line solutions.

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